Quality & Manufacturing

Made with care, from start to finish.

How we turn fresh food into freeze-dried food that lasts.

The Science

What freeze-drying does.

We freeze the food first, then gently remove the water under vacuum. Because nothing is fried or heated, the food keeps its shape, colour and taste, and stays ready in a sealed pouch without a fridge.

Process

Our process, step by step.

1Procurement & inspection

Fresh or frozen raw material from approved suppliers, inspected on receipt.

2Cold storage

Held in dedicated deep freezers pending processing.

3Cleaning, cutting, portioning

Prepared to the required cube or slice specification.

4Pre-freezing

Blast-frozen to core temperature.

5Vacuum freeze-drying

Sublimation cycle completed in the freeze dryer.

6Cooling & QC

Residual moisture, appearance and organoleptic assessment.

7Nitrogen-flushed packing

Sealed in mylar / aluminium-foil laminate pouches.

8Labelling & batch coding

Every pouch traceable to its batch.

9Finished-goods storage

Ambient, dry storage. No cold chain.

10Dispatch

To business accounts and direct-to-consumer orders.

11Effluent treatment

Process wastewater treated before discharge.

Hygiene & Food Safety

Clean hands, clean line.

Hygiene is part of the routine, from what our team wears to how our water is treated.

  • Uniforms, hairnets, masks, gloves and shoe covers for staff
  • Treated process water
  • Inspection at the packaging stage
  • Moisture testing
QC staff checking residual moisture
Infrastructure

Our home in Dombivli.

Our manufacturing unit is at Dombivli MIDC Phase I, Thane district, Maharashtra.

Vacuum freeze dryer
Nitrogen-flush sealing
Finished-goods storage
Target specification: water activity Aw ≤ 0.3 and moisture ≤ 3%, subject to product type, batch testing and final lab report

The unit is being equipped with a vacuum freeze dryer, blast freezer, cutting equipment, nitrogen-flush sealing, batch coding, water treatment, effluent treatment and testing equipment.

Registrations & Standards

Registrations.

FSSAI Licence
Lic. No. 21526021001875
GST Registered
27AAICI5857N1ZS
Udyam (MSME)
UDYAM-MH-33-0774045

Want to see how we work?